Capabilities

We deliver tailored composite solutions designed to meet the unique demands of your project. Backed by extensive manufacturing capabilities, diverse composite fabrication methods, and deep industry expertise, we can support your program at any stage of development. Our top priority is to offer customers the highest quality products and services with maximum efficiency and effectiveness.

Comprehensive Product Development Partnerships

Our vertically integrated facilities and resources include:

Development & Engineering

We guide concepts through design, development, and delivery, helping clients understand what's possible. Our team balances technical needs with industry-changing innovation.

Learn more

Mold / Layup Design, Tooling Fabrication

With 40+ years of in-house expertise, we design molds that meet both structural and cosmetic needs. Our process delivers lightweight, high-performance parts with superior radiolucency.

Learn More

Vertical Integration

Our vertically integrated process enhances quality, reduces costs, and accelerates development. Combined with proprietary tech, we manufacture complex products tailored to market needs.

Learn More

Turnkey Solutions

We provide fully assembled, turnkey systems built for reliability and performance. Every product is thoroughly tested and delivered ready for use.

Learn More

Quality Control

Our strict quality control ensures consistency and excellence from raw material to final product. We meet and exceed industry standards for both composites and metals.

Learn More

Qualifications

CMI is FDA-registered and ISO 13485 compliant. Our commitment to regulatory standards guarantees quality and safety in every product we deliver.

Learn More

Development & Engineering

Project Management

Idealization and Concept Development

Design ideas, fabrication options, material selection, CAD, Design for Assembly and Service

Design and Prototyping

CAD/CAM, FEA, Mold Design, 3D Printing, CNC prototypes, Layup Design, Testing and Evaluation

Pre-Production Fabrication

Mold fabrication, 3/4/5 axis CAM Division, Manual Machining, Extreme Pressure Molding, Composite Layup and Assembly

Verification Testing

Lifecycle Testing, Factor of Safety Testing, Quality Assurance

Production

Warehousing and Inventory Control, Purchasing, Planning, Human Resource, Regulatory

Mold and Layup Design, Tool Fabrication

Mold Design

We do our own mold design in-house with more than 40 years of experience doing so. Our designers are connected to the product design any understand the requirements for mechanical performance as well as cosmetics demands of the industry

Layup

Our proprietary process allow us to create structurally superior constructs while reducing size, weight, and produces superior radiolucency.

Innovation

CMI’s expertise, innovative approach, and problem-solving mindset enable us to create solutions that others avoid. Our net-shape molded parts deliver the same results as multi-component alternatives while reducing the need for extensive finishing.

Tool Fabrication

A critical part of our competency is that we do our own tool fabrication in-house. The engineers who designed the molds work side by side with the fabricators minimizing any opportunity for mis-interpretation and ensuring the final product will meet the specification

Machine Shop

CMI excels in machining both advanced composites and metals, delivering high-precision components with superior quality and performance. Our expertise ensures seamless integration of composite and metal elements to meet the most demanding industry standards.

Our Advanced Tooling Capabilities

In-House Fabrication

We pride ourselves on our robust in-house tool fabrication capabilities. Our skilled team can create prototype tooling using a diverse range of materials, carefully selected to match each specific application.

Cutting-Edge Prototyping

Our facility is equipped with:

State-of-the-art 3D printing technology
Advanced machining equipment

These resources enable us to rapidly prototype and thoroughly evaluate designs before moving to the next phase.

Scaling to Production

Once prototypes meet our rigorous standards, we transition to developing hard tooling. This industrial-grade equipment is built to withstand the demands of high-volume manufacturing, capable of producing thousands of parts with consistent quality.

By combining these capabilities, we offer a seamless journey from concept to mass production,

Vertical Integration Components

CMI’s vertical integration strategy brings key processes in-house to enhance efficiency, reduce costs, and maintain strict quality control. This approach allows for faster development cycles, greater responsiveness to customer needs, and the ability to deliver tailored solutions across industries. While it requires upfront investment, it positions CMI to provide greater value through agility and end-to-end coordination.

Sourcing and Procurement

Fully Integrated CAD/CAM/CIM

Development and Structural Design

Mold and Tool Design

Mold and Tool Fabrication

Composite Fabrication

Prototyping

Assembly

Turnkey Production

Finishing and Testing

Quality Management

Logistics and Distribution

Turnkey Solutions

CMI provides comprehensive turnkey solutions by leveraging its vertically integrated capabilities, which encompass design, engineering, manufacturing, and delivery of complex composite systems. Through a seamless integration of CAD/CAM/CIM, stress analysis, mold design, fabrication, assembly, and testing, CMI offers a one-stop-shop experience for clients.

This approach allows CMI to efficiently manage projects from concept to completion, ensuring high-quality, customized products that meet precise customer specifications across various industries, including medical, aerospace, and automotive sectors

Quality Control

CMI follows strict quality control protocols, operating under a 13485 compliant quality system to ensure consistency, performance, and safety across every composite product. Their process includes traditional and advanced inspection methods—such as ultrasonic imaging, load testing, and dimensional checks—paired with automated, real-time data tracking through barcodes and digital capture. Each product undergoes thorough testing to meet industry standards across critical specifications, reinforcing CMI’s commitment to excellence.

Qualifications

CMI is an FDA-registrered manufacturer operating within an ISO 13485 compliant system, demonstrating a strong commitment to regulatory compliance and quality management. Their team brings deep expertise in designing and producing advanced composite systems for industries such as medical, aerospace, and automotive. From concept to delivery, CMI integrates cutting-edge technologies within a vertically integrated operation, ensuring precision, efficiency, and customer satisfaction across every project.

Capabilities

Comprehensive Product Development Partnerships

Development & Engineering

Development & Engineering

Mold / Layup Design, Tooling Fabrication

Mold / Layup Design, Tooling Fabrication

Vertical Integration

Vertical Integration

Turnkey Solutions

Turnkey Solutions

Quality Control

Quality Control

Qualifications

Qualifications

Development & Engineering

Project Management

Mold and Layup Design, Tool Fabrication

In-House Fabrication

Cutting-Edge Prototyping

Scaling to Production

Vertical Integration Components

Sourcing and Procurement

Fully Integrated CAD/CAM/CIM

Development and Structural Design

Mold and Tool Design

Mold and Tool Fabrication

Composite Fabrication

Prototyping

Assembly

Turnkey Production

Finishing and Testing

Quality Management

Logistics and Distribution

Turnkey Solutions

Quality Control

Qualifications

Let’s Collaborate on Your Next Project